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Draft

Submitted

In Review

Approved

Maintenance Pack Details (PCSB/M014/HVAC/20230620/31)

Order No.

Basic Start Date

Basic Finish Date

Equipment Number

Descriptions

Description of Equipment

Description of Functional Location

Functional Location

Priority

Planner Group

Main Work Center

Maintenance Activity Type

Planned Work

Actual Work

Duration

WBS

Manual Checklist

No	Description	Equipment	Component	Created By	Created Time	Action

Checklist Form (Online Form)

Maintenance Plan

Description

Equipment

Component

Executor Assignment

Full Name	Email Address	Position / Designation	Plant	Action

Reviewer Assignment

Reviewer Name	Email Address	Position / Designation	Plant	Action

Remark to Reviewer

Approver Assignment

Approver Name	Email Address	Position / Designation	Plant	Action

Remark to Approver

Approver Name	Email Address	Position	Plant	Action

Reviewer Name	Email Address	Position	Plant	Action

Full Name	Email Address	Position	Plant	Action

Form Section

Location

Functional Location

Unit Tagging No *

Unit Model No *

Unit Serial No/Manufactured *

Total Cooling Capacity (kW or BTU/h) *

Refrigerant Type *

Inspection Date *

Time In *

Time Out *

Site Rep/Technician

Attended By (1)

Attended By (2)

Condenser Fan Motor

Model/Manufacturer *

Volt/Phase/Hz

Capacity (Hp/kW) *

Full Load Amp (A) *

Compressor

Model/Manufacturer *

Volt/Phase/Hz

Capacity (Hp/kW) *

Full Load Amp (A) *

Additional Information

Note: Maximum 3 files allowed to be attached

Monthly

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Corrosion	Check, identify, brush, clean & paint					\|

Condenser Fan Motor

use slash (/) for multiple reading i.e. 3.3/3.1**

Red*

Red/Yellow

Yellow *

Yellow/Blue*

Blue

Blue/Red

Compressor

use slash (/) for multiple reading i.e. 3.3/3.1*

Red*

Red/Yellow

Yellow *

Yellow/Blue*

Blue

Blue/Red

Components/Items	Description	Action
Boom	Check belt tension,wear & tear	\|
	Check swing limit operation	\|
	Check sheave bearing and pin condition	\|

Sheave

Mm*

Input 1

Input 2

Wire Rope

Mm*

Input

Check limit devices on boom and hoist, lubircate as required

Limit	Condition *	Priority *	Remarks	Action
Check belt tension,wear & tear				\|
Check swing limit operation				\|
Check sheave bearing and pin condition				\|

Components/Items	Description	Action
'A'Frame'	Visually inspect the 'A' frame for signs of paint cracking around welds and sign on corrosion	\|
	Check security of 'A' frame bolts	\|
	Check maintenance runaway beam for defects. Check bolt tightness	\|

Components/Items	Description	Action
Wire Ropes and Hooks	Inspect main, auxiliary,boom and pendant wire ropes for wear broken,defect or damage	\|
	Ensure ropes are spooled correctly on drums	\|
	Wire ropes termination at which condition	\|

Examine end fitting on boom and pendent hoist ropes

Dead End Termination	Condition *	Priority *	Remarks	Action
Main Hoist Dead End				\|
Aux Hoist Dead End				\|
Boom Dead End				\|

Main wire

Construction

Diameter(mm) & length(m/ft)

Data Installed (dd/mm/yy)

Fly Wire

Construction

Luff wire

Construction

Diameter(mm) & length(m/ft)

Data Installed (dd/mm/yy)

Pendant Wire

Construction

Load Indicator System - Electrical

Description	Condition *	Priority *	Remarks	Battery Volt (Voltage) *	Action
Single Receive for Aux					\|
Single Receive for Main					\|
Single Receive for Angle					\|

Load System

Description	Condition *	Priority *	Remarks	Action
Load Main (Main)				\|
Load Cell(Aux)				\|
Angel Sensor				\|

Components/Items	Description	Action
Hydraullic System	Check that standby emergency brake release equipment is in good order	\|
	Visually inspect hydraullic filter condition	\|
	Check all hydraullic filter condition	\|

Main wire

Swing Brake Condition - Static Status*

Swing Brake Condition - Dynamic Status*

Fly Wire

Test Pressure/Relieve Value PSI*

Brake Pad Thickness

Main mm*

Aux mm*

Boom mm*

Check Boost/control pressure

Pressure at Low RPM

Check hydraullic oil

Level Indicator

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
With Engine Running	Check that all mounting bolts are tight					\|
	Check gearbox oil level. Top us as required./6M					\|

Main Hoist Winch Assembly

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Main Hoist Winch Assembly	Distance main block from boom jib when up limit trigger					\|
	Test Hoist up limit					\|

Fly Hoist Winch Assembly

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Fly Hoist Winch Assembly	Test Hoist up limit					\|
	Check all securing bolts are tight on hoist winch					\|

Boom Winch Assembly

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Boom Winch Assembly	Check boom hoist rachet and pawl function correctly					\|
	Check counter balance condition - sign of leaking					\|

Slew Mechanism

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Slew Mechanism	Inspectr slew bearing					\|
	Check all securing bolts are tight on hoist winch					\|

Brake Test RV Pressure

Pinior Gear Clearance (mm)

Air System

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Air system	Inspect engine air starter motor mounting and piping					\|
	Check lubricator fluid level					\|

Air Pressure

Air Start

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Air Start	Check/reset pressure regulator if necesarry					\|

Hydraullic Start

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Hydraullic Start	Check level of hydraullic oil, hydraullic backup tank					\|
	Check all accumulator nitrogen charge					\|

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Crane Cabin	Check window wiper operation					\|
	Check operation and condition of Air Conditioner					\|

Safe Load Indicator

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Safe Load Indicator	Check operating of visual and audible alarms					\|
	Check boom angle/radius indicators over full range of accuracy					\|

Martin Decker Load Cell Gap (mm)

Components/Items	Description	Action
Engine Cooling System	Visually inspect the 'A' frame for signs of paint cracking around welds and sign on corrosion	\|
	Check security of 'A' frame bolts	\|
	Check maintenance runaway beam for defects. Check bolt tightness	\|

Components/Items	Description	Action
Diesel Engine	Change fuel filter	\|
	Change engine oil	\|
	Check engine for oil leaks	\|

Components/Items	Description	Action
Test Run Engine	Check security and condition of all machinery guards	\|
	Listen for any unusual noise	\|
	Check for leaks around machinery	\|

Slip Ring Inspection

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Slip Ring Inspection	Isolate and check the external of the collector for mechanical damage. Repair is required					\|
	Carry out the an earth continuity test between terminal box earth point and the crane earth bar, investigate					\|

Lighthing

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Lighthing	Examine all junction boxes					\|
	Check all ligths are functioning correctly					\|

Annunciator Panel

Components/Items	Description	Pre Condition *	Post Condition *	Priority *	Remarks	Action
Annunciator Panel	Examine all junction boxes					\|
	Inspect panel for sign of damage					\|

Battery Voltage

Battery Amp

Current Supply Voltage

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